EN-Turning Poster-2024.pdf

EN-Turning Poster-2024.pdfTurning Quickly find the right turning insert and cutting data! Select the combination of grade and chip breaker and read off the start values. For more precise cutting data, use the Seco Assistant app or visit secotools.com. Positive turning inserts (type CCMT, DCMT, VBMT, etc.) Finishing Medium machining Roughing F1 MF2 M5 P TP2501 TP2501 TP3501 F1 MF2 M5 M TM2501 TM2501 TM2501 F1 TK1501 M3 TK1501 M5 K TK1501 AL AL AL N KX KX KX F1 F1 F1 S TS2000 TS2000 TS2000 F1 F1 F1 H TH1000 TH1000 TH1000 Geometries Feed rates and cutting depths F1 f= 0.10-0.50 mm/rev a p = 0.2–3.0 mm MF2 f= 0.08-0.50 mm/rev a p = 0.15–3.0 mm M3 f= 0.12-0.60 mm/rev a p = 0.2–4.0 mm M5 f= 0.15-0.60 mm/rev a p = 1.0–5.0 mm AL f= 0.15-0.60 mm/rev ap= 0.5–4.0 mm Duratomic® Chrome Used-edge detection Take benefit of the new generation of chrome-colored Seco Duratomic® CVD coating. All Chromes inserts allow you to quickly and easily detect unused insert edges to prevent unnecessary waste. New edge Used edge detection: 10 seconds in cut Product information quickly to hand You can also find the right cutting data for your application quickly and easily on our website and in the Seco Assistant smartphone app. Download now: Cutting data Steel, ferritic and martensitic stainless steels SMG Designation Reference material P1 Free-cutting steels with low carbon content 11 SMn30 R m = 385 N/mm 2 P2 Low-alloy ferritic steels with C < 0.25% wt, Low-alloy structural steels Ferritic and ferritic/pearlitic steels with P3 C < 0.25% wt, weldable structural steels, Case-hardening steels S235JRG2 R m = 420 N/mm 2 16 MnCr 5 R m = 550 N/mm 2 P4 Low-alloy structural steels with 0.25% < C < 0.67% wt, Low-alloy heat-treatable steels C 45E R m = 660 N/mm 2 P5 Structural steels with 0.25% < C < 0.67% wt, Quenched and tempered steels 42 CrMo 4 R m = 700 N/mm 2 P6 Low-alloy hardenable steels with C > 0.67% wt, Low-alloy spring and bearing steels C 100S R m = 600 N/mm 2 P7 Hardened steels with C > 0.67% wt, Spring and bearing steels 100 Cr 6 R m = 650 N/mm 2 P8 Tool steels, High speed steels (HSS) X 40 CrMoV 5 1 R m = 700 N/mm 2 P11 Ferritic and martensitic stainless steels X 20 Cr 13 R m = 675 N/mm 2 P12 maraging and solution-treated stainless steel X 5 CrMoV 16 4 R m = 1100 N/mm 2 Reference: CCMT120408-F1, CNMG120408-MF2, CNMG120408-M3, CNMG120408-M5 *The feed rate should be reduced in this material group. Cutting speed in m/min TP2501, F1 f= 0.20 mm/rev a p = 1.0 mm TP2501, MF2 f= 0.20 mm/rev a p = 1.5 mm 690 610 530 560 550 570 510 455 385 410 550 485 340 385 385 410 255 295 150 175 TP2501, M3 f= 0.25 mm/rev a p = 2.0 mm 560 550 560 410 400 440 390 400 305 180* TP3501, M5 f= 0.35 mm/rev a p = 3.0 mm 430 420 310 320 265 340 280 265 235 135* Negative turning inserts (type CNMG, DNMG, WNMG, etc.) Finishing Medium machining Roughing MF2 M3 M5 P TP2501 TP2501 TP3501 MF1 MF4 M5 M TM1501 TM2501 TM3501 MF2 TK1501 M3 TK1501 M5 K TK1501 MF1 MF1 MF1 N 890 890 890 Austenitic and duplex stainless steel SMG Designation M1 austenitic stainless steels, less difficult to machine M2 Low-alloy austenitic stainless steels M3 Alloyed austenitic stainless steels Reference material MF1 MF4 MR4 S Cutting speed in m/min TS2000 TS2000 TS2500 TM2501, F1 TM1501, MF1 TM2501, MF2 TM2501, MF4 TM2501/TM3501, M5 f= 0.15 mm/rev f= 0.20 mm/rev f= 0.20 mm/rev f= 0.25 mm/rev f= 0.35 mm/rev a p = 1.0 mm a p = 1.0 mm a p = 1.5 mm a p = 1.5 mm a p = 3.0 mm X 10 CrNiS 18 9 270 330 215 X 5 CrNi 18 9 215 265 175 X 2 CrNiMo 18 14 3 165 200 130 305 220 245 180 190 135* MF1 MF2 MF5 H TH1000 TH1000 TH1000 M4 High-alloy stainless steels (austenitic and duplex) X 2 CrNiMoN 22 5 3 125 150 115 140 110* M5 Austenite and duplex, very difficult to machine X 2 CrNiMoN 25 7 4 105 125 95 Reference: CCMT09T308-F1, CNMG120408-MF1, CCMT09T308-MF2, CNMG120408-MF4, CNMG120408-M5 *The feed rate should be reduced in this material group. Casting SMG Designation K1 Grey cast iron (GCI) Reference material EN-GJL-250 Cutting speed in m/min TK1501, F1 f= 0.15 mm/rev a p = 1.0 mm TK1501, MF2 f= 0.20 mm/rev a p = 1.5 mm 590 510 K2 Compacted graphite iron (CGI) EN-GJV-400 485 440 K3 Malleable cast iron (MCI) EN-GJMB-550-4 410 375 K4 Spheroidal graphite iron (SGI) EN-GJS-500-7 395 355 K5 Austempered ductile iron (ADI) EN-GJS-1000-5 235 210 K6 Austenitic cast iron with lamellar graphite EN-GJLA-XNiCu- 365 315 Cr15-6-2 K7 Austenitic spheroidal graphite iron EN-GJSA- 300 270 XNiMn23-4 Reference: CCMT120408-F1, CNMG120408W-MF2, CNMG120408-M3, CNMG120408-M5 120 TK1501, M3 f= 0.25 mm/rev a p = 2.0 mm 450 400 335 320 195 280 245 95* TK1501, M5 f= 0.35 mm/rev a p = 3.0 mm 415 375 315 300 180 255 230 Geometries Feed rates and cutting depths MF1 f= 0.08-0.30 mm/rev a p = 0.2–3.5 mm MF2 f= 0.10-0.40 mm/rev a p = 0.2–3.0 mm Non-ferrous materials SMG Designation N1 Aluminium alloys with Si < 9% N2 Aluminium alloys with 9% < Si < 16% N3 Aluminium alloys with Si > 16% N11 Copper alloys Reference: CCGT120408F-AL, CNMG120408-MF1 Reference material AW-7075 AC-44200 Si= 12% AlSi17Cu5 CW614N Cutting speed in m/min KX, AL f= 0.15 mm/rev a p = 1.0 mm 890, MF1 f= 0.35 mm/rev a p = 2.0 mm 530 425 460 345 305 230 350 265 MF4 f= 0.15-0.50 mm/rev a p = 0.5–4.0 mm MF5 f= 0.20-0.80 mm/rev a p = 0.2–2.7 mm (max) Superalloys and titanium SMG Designation Reference material S1 Iron-based superalloys Discalloy S2 Cobalt-based superalloys Stellite 21 S3 Nickel-based superalloys Inconel 718 S11 Titanium, low-alloy ( a ) Ti S12 Titanium, medium alloy ( a + b ) TiAl6V4 S13 Titanium, high-alloy (close to a + b ) Ti10V2Fe3Al Reference: CCMT120408-F1, CNMG120408-MF1, CNMG120408-MF4, CNMG120408-MR4 Cutting speed in m/min TS2000, F1 f= 0.15 mm/rev a p = 1.0 mm TS2000, MF1 f= 0.20 mm/rev a p = 1.0 mm 75 60 60 47 50 43 105 90 80 70 65 50 TS2000, MF4 f= 0.25 mm/rev a p = 1.5 mm 55 47 41 85 65 50 TS2500, MR4 f= 0.20 mm/rev a p = 1.5 mm 47 35 27 70 48 47 M3 f= 0.15-0.50 mm/rev a p = 0.5–5.0 mm M5 f= 0.30-0.70 mm/rev a p = 1.5–7.0 mm Hard materials SMG Designation Reference material H3 Case-hardening steels H5 Quenched and tempered steels H7 Quenched and tempered steels, bearing steels 16 MnCr 5 60 HRC 42 CrMo 4 50 HRC 100 Cr 6 60 HRC H8 Tool steels, High-speed steels (HSS) X 40 CrMoV 5 1 50 HRC H11 Martensitic stainless steels X 20 Cr 13 45 HRC H12 Stainless steels, precipitation hardened X 5 CrNiCuNb 16 4 35 HRC H21 Manganese steels X 120 Mn 12 50 HRC EN-GJN- H31 White cast iron HV600(XCr11) 55 HRC Reference: CCMT09T308-F1, CNMG120408-MF1, CNMG120408-MF2, CNMG120408-MF5 www.secotools.com, © Seco Tools 2024. All rights, errors, changes and misprints reserved. Cutting speed in m/min TH1000, F1 f= 0.10 mm/rev a p = 1.0 mm TH1000, MF1 f= 0.10 mm/rev a p = 1.0 mm 70 90 125 175 55 95 125 175 160 220 145 205 125 175 95 130 TH1000, MF2 f= 0.10 mm/rev a p = 3.0 mm 90 165 90 165 210 195 165 125 TH1000, MF5 f= 0.15 mm/rev a p = 1.5 mm 80 145 80 145 185 170 145 110 MR4 f= 0.15-0.50 mm/rev a p = 1.5–7.0 mm Wiper technology Seco specifically developed this special cutting edge design to achieve an excellent surface finish even at high feed rates. Explore the benefits by looking for a “W-” in the insert description eg. CNMG120408W-M3