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GEAR UP YOUR GEAR MANUFACTURING MAKE YOUR GEAR AND SPLINE MANUFACTURING COST-EFFECTIVE COMPETITIVE VERSUS HSS Today the product is available at accessible and competitive prices versus HSS thanks to innovative production processes, resulting from a long experience in this industry. This is also possible thanks to the success and the trust gained among our customers, which allowed economies of scale. GEAR UP YOUR MACHINERY Often internal gear machining can become a bottle-neck in the production process. The potential of machine tools, including the traditional ones, is not always fully exploited due to the physical limits of HSS. It’s possible to maximize the machine performances thanks to the indexable carbide insert gear shaper and gear up the machining process, without further investments. FORGET ABOUT REGRINDING Regrinding - which is indispensible with the traditional HSS gear shapers - will be a thing of the past. Optimize your tool management with an innovative indexable carbide solution. MEET YOUR DELIVERY TIMES Meet your delivery times with a faster process, improved productivity and reactivity. Meanwhile, you can enjoy the benefits of the carbide technology. QUALITY WITHOUT WASTING TIME Save time and fully enjoy the versatility of the indexable solution thanks to a finely manufactured tool with maximum accuracy to minimize repeatabilty errors. In optimal machining conditions you can get gear precision up to Class 8 according to DIN3962, and it’s ideal for pre-grinding, pre-shaving or even finishing operations. When used on modern machines with fast tool change, you can also benefit from combining the high productivity of this indexable solution in roughing with the high precision of solid carbide tools in finishing. By doing so, you reduce the cycle time while maintaining high component precision, improving finishing tool life as well. The gear shapers can be certified upon request.
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COST REDUCTION Reduce your machining costs dramatically with an improved productivity, which is achieved thanks to higher cutting data combined with longer tool life and double-edged inserts. REDUCE YOUR INVENTORY WITH A VERSATILE SHAPER Since you can forget about regrinding, you won’t need to keep back-up tools on stock. Upon request, you can order inserts with protuberances and/or semi-topping. NO MORE UNPLANNED STOPPAGES Avoid accidents by making your manufacturing process more reliable, with a product that is engineered and developed to be more sturdy and long lasting. The sturdiness of this indexable solution prevents unplanned breakages thanks to extremely tough special tool steels. PERSONALIZED SOLUTIONS & SUGGESTED RANGE This is a versatile, highly customizable solution that is recommended for gear and spline machining with different profiles. For splines the available range starts from module M2.5, while for gears it ranges from M3.75 up to M11. Thanks to the latest tangential solution, the range is extended from module M12 to M18. An unconventionally large indexable gear shaper with module M18 has been succesfully delivered and proved. You can also benefit from customized carbide grades for your machining operations. YOUR BENEFITS • Convenience versus HSS • Fully exploit your machines • Forget about regrinding • Meet your delivery times • Quality without wasting time • Reduce your costs • Reduce your stock • No more unplanned stoppages • Personalized solutions CASE STUDY Planetary carrier Spline hub Material: G 18CrNiMo3-6+QT Hardness: 285-295 HB Module: 4.0 N. of teeth: 42 Pressure angle: 20° Gear face width: 50 mm Machining time has been reduced from 480 to 39 minutes -92% cycle time, productivity more than tenfolded compared to a traditional solid HSS tool.
