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2.6 Rev. 12-12 Shaded area indicates changes MUELLER ® D-5 ™ DRILLING AND STOPPING MACHINE Mueller ® D-5 ™ Machine — for drilling and stopping operations under pressure o Catalog number – 39305 o Hand, air or hydraulic power operation o Used to install up to 4" Tees, Save-A-Valve ® Drilling Nipples, and Line Stopper Fittings o Has boring bar locking mechanism for safe, positive operation. o Test plug feature allows for stack pressurization. o 14" (356 mm) boring bar travel o 500 psig (3447 kPa) maximum working pressure at 100 F (38 C). NOTE : The working pressure or temperature rating is reduced accordingly if any attachment, valve, or fitting subjected to pressure or temperature during the drilling operation has a maximum working pressure or temperature rating less than that specified above. Equipment furnished with each D-5 machine: o Metal Storage Chest (580969) o Reversible Ratchet Handle (85308) o Body Gasket (33278) o Adjustable Wrench (91664) o Double open end Wrench (58196) o Cutting Grease (88366) o Operating Instruction Manual (Form 9335) Weight Total shipping weight Machine only weight 60.5 lbs. 34 lbs. Mueller ® NO-BLO ® Operations performed by the MUELLER ® D-5 Machine Item Mueller NO-BLO Service Tees Mueller NO-BLO Service Stop Tees Mueller NO-BLO Curb Stop Tees Mueller NO-BLO Steel Valves Mueller NO-BLO Service Line Stopper Fittings Mueller Low Pressure Line Stopper Fittings Mueller Save-A-Valve Drilling Nipples Size* 3/4" 1" 1-1/4" 1-1/2" 2" 1/2" 3/4" 1" 1-1/4" 2" 1" 1-1/4" 2" - - 1" - - - - Mueller NO-BLO Operation - Drill main, insert or extract completion plug, make stop-off - Drill main, insert or extract stem and bushing, recondition body seat - Drill main, insert or extract stem, recondition body seat - Insert or extract stem, recondition body seat 1" 1-1/4" 1-1/2" 2" 2-1/4" 2-1/2" Drill main, insert or extract completion plug, make stop-off 3/4" 1" 1-1/4" 2" 3" 4" Drill main, insert or extract completion plug, make stop-off 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" Drill main, insert or extract completion plug *The size of Mueller NO-BLO Tees, as used in this table, refers to the size of the inlet. The size of Mueller Steel Valves, Service Line Stopper Fittings, Low Pressure Line Stopper Fittings and Save-A-Valve Drilling Nipples refers to the nominal size.
MUELLER ® D-5 ™ MACHINE REPAIR PARTS 2.7 Shaded area indicates change Rev. 8-17 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 86391 85308 46029 40007 40006 40004 40137 51377 51458 502027 502025 502026 502029 502028 36758 33278 503141 580945 88366 58196 91664 580610 48130 580946 50133 79745 500851 59810 305006 40139 40138 80111 46255 312598 41435 Part Name Handle Extension Ratchet Handle Retaining Nut Spring Spring Pin Ratchet Dog Ratchet Wheel Packing Gland O-ring (3) Rollpin Pivot Arm Pivot Arm Spring Lock Nut Operating Screw Body Body Gasket (2) Boring Bar Boring Bar Complete Cutting Grease Wrench 1-1/16" X 1-1/4" Adjustable Wrech Friction Collar Friction Collar Rollpin Feed Tube & Yoke Complete Washer Retaining Screw Detent (2) Detent Spring (2) Screw Stud Bolt* Handle Bar Nut* Detent Screw Body Plug *Order both parts when replacing either one. Metal Storage Chest 580969 (not illustrated) NOTE: These illustrations are for parts identification only. DO NOT use these illustrations for assembly or disassembly of machine. Contact Mueller Customer Service Center for assistance.