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16.2 Rev. 10-18 Shaded area indicates changes MUELLER ® 500 SERIES SINGLE SECTION FULL-SEAL ® PIPE REPAIR CLAMPS Typical Single Section Full-Seal Clamp Mueller 500 Series Single Section Full-Seal Pipe Repair Clamps - for 2" through 12" cast iron and steel pipe To specify the catalog number, provide the following information : 1. Style number – 500 2. Length – standard lengths can be found on the OD chart on the following page 3. Size number – refer to the OD chart on the following page after verifying pipe OD 4. Catalog number prefix for optional features, if desired. The catalog number for 500 Single Section Full-Seal Repair Clamp, 12" long for 8" cast iron pipe is 500-12-0899. Style Number 500 Starter Nut Extra Bolts and Nuts for 500 series Mueller Single Section Full Seal Repair Clamp Size 2"-3-1/2" 4"-12" 4"-12" Bolt Size 1/2" x 6" 5/8" x 6" (Standard Bolt) 5/8" x 7" (Starter Bolt) Bolt Part Number 533942 533937 533938 Nut Part Number 521010 195236 526655 Standard Bolt & Nut Deep Socket Wrenchs Stainless Steel Bolts For optional 304L stainless steel bolts, washers and nuts, add “S-” prefix to clamp catalog number. Example: S-500-12-0899. Deep Socket Wrenchs Specially designed for use with Mueller Full-Seal Repair Clamps. Long ratchet handle has thumb- tip reverse. Deep sockets (3-1/4") have double hex (12 pt.) and 1/2" square drive. Part Number 515204 520344 515207 Description 15-3/4" reversible Ratchet Handle 7/8" Socket for 2" and 3" clamps 1-1/16" Socket for 4" and larger clamps Bonding Device Bonding Device PIPE GASKET BAND Add-on feature Bonding Device for Cathodic Protection Metallic conductors are set in the gasket to provide contact between the band and the pipe surface and are available on all 500 series clamps. These conductors permit electrical current flow by establishing positive contact with pipe and band on each side of the pipe crack or break. To specify optional bonding device for cathodic protection, add a prefix of "2-" to catalog number. Example : 2-500-12-0899. Add-on feature allows long lengthwise repairs The gasket is cemented into the band in an offset position. This allows overlapping the gasket with the band of another clamp when repairing a longer than usual area of pipe. This feature is not available on Servi-Seal style clamps. To specify optional add-on feature for longer than usual repairs, add a prefix of "1-" to catalog number. Example: 1-500-12-0899. IMPORTANT: MUELLER PIPE REPAIR CLAMPS have demonstrated their capability to seal against gas pressures commonly encountered in distribution systems. Smaller diameter clamps of a given design can seal against higher pressures than larger ones. In addition, the pressure that a clamp can contain is effected by the torque applied to the bolts, the uniformity of the bolt tightening (where there is more than one bolt) as well as the type of extent of pipe damage, surface condition of the pipe, environmental conditions and installation workmanship. Metallic components of repair clamps, including stainless steel, corrode at widely variable rates depending upon many factors, such as installation outdoors or underground, composition of surrounding atmosphere/soil, presence of stray currents, moisture or chemicals, etc. Consequently, repair clamps must be assumed to have a finite service life. Consult with a corrosion professional to determine the life expectancy of this repair clamp taking into consideration all appropriate factors in the application. The piping system designer should determine the suitability of this type product on your particular system. Unforeseen failure of this product could result if these precautions are not taken. Mueller Co. can provide ad- ditional material specification information on request by contacting Customer Service: 800-798-3131.

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MUELLER ® 500 SERIES SINGLE SECTION FULL-SEAL ® PIPE REPAIR CLAMPS 16.3 Shaded area indicates change Rev. 10-18 Mueller 500 Series Single Section Full-Seal ® Pipe Repair Clamps – for 2" through 12" cast iron and steel pipe. Standard Lengths: 6", 7-1/2", 9", 10", 12", 15", 18", 20", 24", 30" *2", 3" O.D. limited to 18" long Nominal Clamp size pipe size number Min. Inches Clamp O.D. range* Millimeters Max. Min. Max. Cast Iron Steel 2"† 0235 2.35 2.63 59.7 66.8 50-250,A,B,C,D 2" 2-1/2"† 0270 2.70 2.98 68.6 75.7 50-250,A,B,C,D 2-1/2" 3"† 0297 2.97 3.25 75.5 82.5 - 3" O.D. 3"† 0346 3.46 3.72 87.9 94.4 - 3" 3"† 0373 3.73 4.00 94.8 101.6 50-250,A,B,C,D - 3-1/2"† 0396 3.96 4.25 100.6 107.9 - 3-1/2" (4" O.D.) 4" 0445 4.45 4.87 113.1 123.6 50-250,A STD 4" 0474 4.74 5.14 120.4 130.5 50-250,A,B,C,D - 4" 0495 4.95 5.35 125.8 135.8 - - 4" 0520 5.20 5.60 132.1 142.2 - - 6" 0566 5.66 5.91 143.7 150.1 - - 6" 0594 5.94 6.34 150.9 161.0 - 6" O.D. 6" 0634 6.34 6.74 163.3 171.2 - STD 6" 0655 6.55 6.97 164.4 177.0 50-250,A STD 6" 0684 6.84 7.24 173.8 183.8 50-250,A,B,C,D - 6" 0704 7.04 7.44 178.9 188.9 - - 6" 0722 7.22 7.62 183.4 193.5 - - 8" 0792 7.92 8.32 201.1 211.3 - 8" O.D. 8" 0836 8.36 8.76 212.3 222.2 - - 8" 0853 8.53 8.93 216.7 226.8 - STD 8" 0899 8.99 9.39 228.4 238.5 50-250,A,B,C,D - 8" 0925 9.25 9.65 235.0 245.1 - - 8" 0940 9.40 9.80 238.8 248.9 - - 10" 0990 9.90 10.30 251.4 261.6 - 10" O.D. 10" 1040 10.40 10.80 264.1 274.3 - - 10" 1064 10.64 11.04 270.3 280.4 - STD 10" 1104 11.04 11.46 280.5 291.0 50-250,A,B,C,D - 10" 1137 11.37 11.77 288.8 298.9 - - 10" 1175 11.75 12.15 298.5 308.6 - 12" O.D. 12" 1200 12.00 12.40 304.8 315.0 - - 12" 1220 12.20 12.60 309.9 320.0 - - 12" 1246 12.46 12.86 316.5 326.6 - - 12" 1260 12.60 13.00 320.1 330.2 - STD 12" 1314 13.14 13.56 333.8 344.4 50-250,A,B,C,D - 12" 1356 13.56 13.96 344.5 354.5 - - 12" 1400 14.00 14.40 355.7 365.7 - 14" *Verify pipe O.D. before selecting clamp size. †2"-3-1/2" Standard length is 6", 7-1/2", 9", 10", 12", 15", 18"

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