http://ipaper.ipapercms.dk/Labotek/SystemComponents/RSS.ashxLabotek System Components Brochure PagesMon, 07 Mar 2011 09:30:26 +0100http://ipaper.ipapercms.dk/Labotek/SystemComponents/http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=1http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=1System Components Vacuum stations, Central filter systems, Vacuum receivers & Piping systems2011-03-07T09:30:26+01:00http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=2http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=2System Components Introduction Labotek centralised systems are recognized for their high level of durability and performance. Labotek’s advanced technology offers frequency controlled vacuum stations and dust separation technologies reduce energy requirements dramatically. Labotek systems are quiet, maintenance free and modularly constructed with a number of blowers connected in series that maintains a deep vacuum at low air speed. Vacuum receivers type SVR are supplied in stainless steel AISI 304, with spring return vacuum valves. Vacuum receivers from Labotek can be equipped with internal or external dosing valves for regrind. Vacuum Stations Labotek Vacuum stations are used either as single, double, triple or even larger execution. This is in order to maintain a deep vacuum at lowest possible airspeed, achieving gentle conditions for the polymer being conveyed. The blowers are maintenance free and operate below 69 dBa. Labotek blowers are available from 0.4kW up to 20.4kW, with endless combination options. Even in the unlike event of a blower failure, the remaining blower(s) will continue operation at a lower capacity, hereby avoiding costly production stops. Type 1xLT3 1xLT4 1xLT5 1xLT6 2xLT6 1xLT5 1xLT6 2xLT6 3xLT6 BB BB BB BB A 498 475 665 685 650 665 685 650 650 B 290 265 395 430 430 395 430 430 430 C 240 290 340 390 400 340 390 400 400 D 420 420 375 425 1100 375 425 1100 - E 184 225 260 290 260 290 - F 170 185 - G ø11 ø11 ø11 ø11 ø11 ø11 ø11 H 1105 1140 1260 1260 Part No. 101701 206760 101703 206761 101705 206762 101713 101715 101717 Description SVS 1 x Blower LT6 SVS 1 x Blower LT6 SVS 2 x Blower LT6 SVS 2 x Blower LT6 SVS 3 x Blower LT6 SVS 3 x Blower LT6 SVS 1 x Blower, Blow back SVS 2 x Blower, Blow back SVS 3 x Blower, Blow back Frequency control Yes Yes Yes -2011-03-07T09:30:26+01:00http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=3http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=3Frequency Inverters Conveying air speed may be controlled via our frequency inverter range. The frequency controller is set in % air speed; herewith each station may have its own individual air speed setting, depending on material being conveyed. Huge energy savings are obtained, raw materials are gently conveyed increasing the life span of pipe systems and hoses. Central Filters Labotek has four different filtration systems as standard. Processors may choose between either self purifying filter, dust cyclone, blow back valve, or compressed air filter cleaning. Dust cyclone is used in medium to high dust applications, where a simple and efficient system is required. The dust cyclone is supplied with brackets for wall mounting. Dust collectors are either 3, 10 or 20 litres. Self purifying filter is selected where dust levels are high and processors are looking for a premium filter solution. The filter is supplied on floor stand with stainless steel filter construction, 4m2 filter surface and a quick purge system in base of filter for emptying of collected dust. Compressed air filter cleaning Dust Cyclone Blow Back Valve Self purifying Filter The Blow back valve is designed by Labotek; the valve changes the direction of the air stream, which turns the vacuum to pressure, which cleans the filter in the vacuum receiver after and/or before each conveying cycle. At the same time the blow back valve enables a fast purge of the vacuum receiver after conveying cycle, resulting in higher conveying capacities. Cyclone & Selfcleaning Filter Part No. 204568 204539 204567 203961 204944 Ø ø50 ø50 ø50 ø50 ø65 Description Cyclone 3 L Cyclone 10 L Cyclone 20 L Self purifying filter Self purifying filter A 1117 1117 1117 2270 2270 B 861 861 861 1766 1766 C 325 325 325 642 6422011-03-07T09:30:26+01:00http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=4http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=4Vacuum Receivers Labotek Vacuum Receivers type AVR & SVR are supplied in sizes from 1 litres up to alle mål i mm 200 litres. The AVR is made for small consumptions as AVR is Type suchLT 3 Colors LT & 4 Additives. LT 5 LT 6 LT 6 BB made from aluminium. The SVR range is made in stainless steel grade AISI 304. 3 kW 0,37 1,1 1,5 3 Receivers are modular and allow users to change configuration as the requirements A 253 300 345 381 381 changes. This receiver is among the most flexible market. Level control in 246 C available 140 in the 232 246 246 receiver is controlled via bottom flap magnet read switch, optionally the 11 receivers D 11 11 11 11 may be equipped with high level sensor. The receivers have numerous filter types to E 60 102 140 140 140 select from, such as cartridges, coarse wire screens and others, enabling the receiver F 265 330 430 450 450 to adapt into almost any conveying application. øA F B 700 800 850 900 1100 B H Vacuum Receiver AVR Mouting Pattern: AVR 1L. Mouting Pattern: SVR 4-50L. Flange Dimensions Flanch masse Flange mål 4xM8 ø220 ø205 Mouting Pattern: SVR 75-200L. B B A A Vacuum reciever SVR 4-50 Part No. 130609 204564 204565 204566 204583 204593 Description AVR SVR 4 SVR 8 SVR 16 SVR 26 Litres 1 4 8 16 26 50 A (mm) 120 275 275 B (mm) 335 555 610 A 340 340 420 420 600 600 B 340 670 790 1100 1284 1404 1287 1512 A SVR 50 SVR 75 SVR 100 SVR 150 SVR 200 A 204627 B 75 100 150 200 B 204628 204629 204630 Vacuum receiver SVR 75-200 ål i mm SVR 4 275 555 SVR 8 275 610 Labotek uses a unique vacuum valve which is remotely installed, separate from the vacuum receiver, hereby there are no pneumatic installations on the vacuum receiver. This gives an extremely simple and durable vacuum receiver design which is easy to clean and maintain. The vacuum is 26 fitted with large SVR 16 valve SVR SVR 50 internal spring, which always secures a positive seal in the vacuum line, eliminating risk of vacuum leaks. pe A B Vacuum Valve & El-box 340 340 340 670 790 1100 Forhandler:2011-03-07T09:30:26+01:00http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=5http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=5IDV The integrated Dosing Valve type IDV is a unique built-in dosing system for non critical proportioning of two materials into the same receiver. SVR with IDV and Vacuum Valve RS2000 RS2000 is an external mounted proportioning valve, for non critical dosing of two materials into same receiver. RS2000 The RS2000 unit is made in lightweight aluminium housing and features a glass window. Coupling Stations A coupling station is used when a number of different raw materials are transferred to the same production machine. Labotek coupling stations are available in numerous combinations, even with a control monitoring function. All fittings are made in stainless steel AISI 304 or optionally in glass execution for minimizing wear, when conveying glass reinforced materials. Labotek coupling stations are tailored to each application, our unique pipe fittings are not welded together, making it possible to expand/replace single parts. Labotek pipe supports are supplied in 40x40 square tube with holes made through flow drill technique, securing a tidy pipe installation where all pipes are fully aligned and secure. Coupling station examples Vacuum receivers type SVR and insulated hoppers Example, Coupling station, 20 inlets/60 outlets Piping Systems Labotek piping systems are available in a number of different types of materials, based on standard pipe dimensions Ø38, Ø50 & Ø65mm, in either aluminium or stainless steel AISI 304. Bends are made of stainless steel AISI 304, or alternatively of glass, if glass-reinforced raw materials are used. Line cleaning valves and closed loop systems are used for the efficient emptying of pipes, protecting raw materials from absorbing unwanted moisture during conveying.2011-03-07T09:30:26+01:00http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=6http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=6Pipes and Fittings Description Pipe L=6m Pipe L=6m Pipe L=6m Pipe L=6m Pipe L=6m Pipe L=6m Dim. ø38 ø50 ø65 ø38 ø50 ø65 Alu 408203 408204 408205 AISI 304 408200 408201 408202 Description Bend 45° Dim. ø38 ø38 ø50 ø50 ø65 Glass ø56* 500 544002 Description T-Branch T-Branch Bend 90° Dim. ø38 ø38 ø50 ø50 ø65 R. 250 500 250 500 250 AISI 304 544012 544013 544014 544015 544029 Glass ø56* * Dimension to fit ø50 pipe Description Coupling Station Coupling Station Coupling Station, Glass Dim. ø50 ø65 ø50 AISI 304 207011 207013 207012 Dim. ø38 ø50 ø65 AISI 304 203459 203178 203184 R. 250 500 250 500 500 AISI 304 544007 544008 544009 544010 544011 Pipe Cleaning Valve Pipe Cleaning Valve Pipe Cleaning Valve Dim. ø38 ø50 ø65 ø50/ø65 AISI 304 544019 544020 544021 544046 T-Branch T-Branch Description Pipe Coupling Pipe Coupling Pipe Coupling Pipe Coupling for Glass bend Dim. ø38 ø50 ø65 ø56/50 AISI 304 501300 501304 544043 544001 500 544003 Description Quick Coupling Quick Coupling Quick Coupling Dim. ø38 ø50 ø65 AISI 304 204711 204713 -2011-03-07T09:30:26+01:00http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=7http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=7Material Hoppers Labotek manufactures a wide selection of Material hoppers in either square or round design. The series are supplied in unsulated and insulated versions, where 20mm insulation thickness maintains material temperature while waiting on machine troat. The range spans from 2.5 up to 200 litres as standard, however we are able to produce Material hoppers upon request. The insulated Material hoppers also features sight glass lid prepared for Labotek vacuum receivers and standard flange for production machine. A purge valve is available as option. Labotek also offers an adjustable capacitive level sensor inside insulated Material hoppers, size 10-200 litres. Please refer to the seperate Material Hopper Brochure for more details. A B H Material hopper non insulated 2, 5 and 7,5L 130 52 R50 80 68 Material hopper non insulated 15, 25, 50, 75, 100 150 and 200L 100 84 47 60 80 68 100 84 80 68 Material hopper insulated 10, 25, 50, 75, 100 150 and 200L 47 H D1 H A B 100 84 60 Type [L] Non Insulated Material Hopper 2 5 7,5 15 25 50 75 100 150 200 D1 4x A 11 B Flange 15L 140 120 77,50 H Lid for SVR4-50 Lid (w. M6 door) for FlangeSVR4-50 10L 140 120 100 84 4x M6 80 68 4x M6 4x 4x M6 Lid for SVR75-200 Flange 25L and 50L 140 120 77,50 4x M8 96,5 Flange 25L and 50L 140 120 Flange 2L, 5L and 7,5L ø200 - - x x B [mm] H [mm]x 96,5 183,5 263,5 286 334 398 477 398 625 595 580 595 670 595 825 595 965 Lid for SVR4-50 x x x -M8 4x x x x x ø200 ø200 - 286 398 183,5 Non insulated material hopper Flange 75L,263,5 100L, 150L and 200L 286 334 477 A [mm] 625 580 286 670 398 398 595 825 595 595 965 595 Flange 75L, 100L, 150L and 200L Lid (with door) for SVR4-50 x x x x x x Lid for SVR75-200 x x - 398 2 ø200 5 ø200 595 7,5 ø200 15 595 25 50 75 595 100 150 595 200 - x D1 [mm] 398 Type [L] 398 595 595 595 595 x x x x x x x Insulated Material Hopper 10 25 50 75 100 150 286 398 298 595 595 595 Insulated material hopper Type [L] D1 [mm] 10 398 25 50 398 75 100 595 150 200 - 286 595 A [mm] B [mm] H [mm] 286 286 305 478 x 398 398 478 398 398 682 682 x 595 595 580 595 595 663 580 595 595 830 595 595 998 305 x SVR4-50 for SVR4-50 x x x x x x x x x Lid for Lid (with door) Lid for SVR75-200 x x x x x x x x x x x x 663 - 595 830 - Labotek A/S Strøbjergvej 29 DK-3600 Frederikssund Tel: +45 4821 8411 Fax: +45 4821 8000 E-mail: info@labotek.com www.labotek.com Manufacturer’s Representative: BR986647_B_0012011-03-07T09:30:26+01:00http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=8http://ipaper.ipapercms.dk/Labotek/SystemComponents/?Page=8Labotek A/S Strøbjergvej 29 DK-3600 Frederikssund +45 4821 8411 info@labotek.dk www.labotek.com Representative2011-03-07T09:30:26+01:00